Get Welder Performance Qualification Record Form in PDF

1. What is the purpose of the Welder Performance Qualification Record (WPQR)?

   The Welder Performance Qualification Record serves as an official document that verifies a welder's skills and qualifications. It provides a comprehensive overview of the welder's capabilities, detailing the specific welding processes they are qualified to perform. This record is crucial for employers and regulatory bodies to ensure that the welding work meets industry standards and safety requirements.

2. What information is included in the WPQR?

   The WPQR contains various essential details about the welder and the welding process. Key information includes:

   • Welder’s name and identification numbers
   • Test number and date of qualification
   • Reference Welding Procedure Specification (WPS) number
   • Details about the welding process used, such as manual or automatic methods
   • Base metal specifications and thickness
   • Filler metal specifications
   • Test positions and vertical progression methods
   • Results of mechanical tests and non-destructive examinations

   This information collectively demonstrates the welder's proficiency and compliance with industry standards.

3. How is the WPQR verified and certified?

   The WPQR must be completed and signed by a Certified Welding Inspector (CWI) or an authorized representative. This signature certifies that the welder has successfully completed the required tests and that all procedures followed were in accordance with relevant codes, such as AWS D1.1. Additionally, any non-destructive testing results, such as radiographic examinations, must be documented to validate the quality of the welds.

4. How long is the WPQR valid?

   The validity of a WPQR can depend on several factors, including the specific requirements set by the employer or regulatory body. Generally, a WPQR remains valid as long as the welder continues to practice their skills and does not have a significant break in their welding activity. If a welder has not performed welding for an extended period, requalification may be necessary to ensure that their skills are up to date.

Here are some common misconceptions about the Welder Performance Qualification Record (WPQR) form:

• It is only necessary for certified welders. Many believe only certified welders need this form. However, any welder who wants to demonstrate their skills should complete it.
• All welding processes are covered. Some think the WPQR covers every welding process. In reality, it only covers specific processes listed in the code or specification used.
• It is a one-time requirement. Many assume that once they complete the WPQR, they never need to do it again. In fact, it may need to be updated if the welder changes processes or materials.
• Only the final test results matter. Some people focus solely on the final test results. However, all details, including the variables and conditions during testing, are crucial for a complete record.
• It is the same as a welding certification. Some confuse the WPQR with a welding certification. The WPQR documents performance, while certification indicates that a welder meets specific standards.
• Visual inspection is not important. There is a belief that visual inspections are minor. In truth, they are essential for ensuring the quality of welds before further testing.
• Anyone can fill it out. Many think that anyone can complete the WPQR. Only qualified personnel should fill it out to ensure accuracy and compliance.
• It is not legally binding. Some believe the WPQR is just a formality. However, it can have legal implications, especially in contractual situations.

1. Failing to include the Welder’s Name and Social Security Number accurately. Omitting or miswriting these details can lead to verification issues.

2. Not specifying the correct Test Number. Each test must have a unique identifier for tracking and record-keeping purposes.

3. Leaving the Reference WPS Number blank. This number is crucial for referencing the welding procedure specification used during the qualification.

4. Incorrectly indicating the Welding Process and Type. This includes failing to mark whether the process is manual, semiautomatic, or automatic.

5. Misreporting the Base Metal Specification or thickness. Accurate details about the base metal are essential for qualification.

6. Forgetting to note whether a Consumable Insert or Penetration Enhancing Flux was used. This information affects the qualification results.

7. Not specifying the Current/Polarity and Current Range. This detail is vital for understanding the welding parameters.

8. Leaving out the Position(s) tested. The qualification must reflect the positions in which the welder is certified to work.

9. Neglecting to include the results of Non-Destructive Examination. This section is important for validating the quality of the weld.

10. Failing to obtain the required signatures, including that of the CWI. Without these, the record may not be considered valid.